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Industrial Insulated AAC Autoclave With Autoclaved Aerated Concrete Block

Jiangsu olymspan thermal energy equipment co.,ltd
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Jiangsu olymspan thermal energy equipment co.,ltd
Province/State: Jiangsu
Country/Region: China
Tel: 86--15861883598
Contact Person:
Mr Alex

Industrial Insulated AAC Autoclave With Autoclaved Aerated Concrete Block

Brand Name : OLYMSPAN
Model Number : Φ2.5×31m
Certification : ISO9001, ASME
Place of Origin : China
MOQ : 1 set
Price : US $ 18,000 - 120,000 / Set
Payment Terms : T/T
Supply Ability : 45 Sets Per Month
Delivery Time : 45days(according to order quantity)
Packaging Details : Nude
Type : AAC Autoclave
Plate thickness : 20mm
Light rail : 15kg/m
Working temperature : 201 Celsius degree
Hydraulic test : 2.1 Mpa
working pressure : 1.5Mpa
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Industrial Insulated AAC Autoclave With Autoclaved Aerated Concrete Block


Installation:

Autoclave shall be supported with two supports at its both sides evenly at site. Distance between two supports shall be about 3/5 of the length of the whole autoclave. For autoclaves which are not going to be used, at least four supports shall be put evenly. These supports are designed to prevent autoclave from damage and other measures shall be taken to prevent it from corrosion.


Quick Details:


Heating medium: saturated steam Rail distance & height: 800×200(General) (can be design according to buyer)

Light rail: 15kg/m (China-standard) Admission direction: both middle-sides inlet

Door opening form: double upside opening Inlet pipe diameter:DN100

Plate thickness: 20mm Designed temperature: 204 Celsius degree

Designed pressure: 1.6 Mpa Working temperature: 201 Celsius degree

Working pressure: 1.5 Mpa Hydraulic test: 2.1 Mpa

Safety valve working pressure: 1.58Mpa Working medium: saturated steam

Heating method: High temperature steam Main pressure parts: Q345R(GB713), 16MnⅡ (NB/T47008)

Designed service life: 20 Years Weight: 58 Tons

The enclosure dimensions are 33m×3m×2.9m . (nude package)

Raw Material: sand lime brick, cement, flyash brick, slag brick, aerated concrete block, etc.


AAC autoclave:


Our experts design products on our own technology and patents and learn from foreign countries.


After-sales service


1. Provide reasonable suggestions for production line of autoclave of users to yield the gratest efficiency of equipments.
2. Freely direct position, installation, debugging, and on-site training to use normally, and direct users to use autoclave safely, high efficiently, and conveniently.
3. Review clients for usage of autoclave.
4. Provide quick-wear parts and spare parts .
5. pay techinical visits and check and offer suggestions for customers regularly if necessary.
6. teach workers to operate and to fix some small problems.

What is AAC ?

1. Aerated Autoclaved concrete block (light block ) is the light and porous building material. It has light ,keeping temperature , Environmental protection,can't burn and other advantages.it has a wide prospect of market.it is the main building material in the future. it can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.

2. Areated concrete common conception.Common concrete density is usually 1600-2400kg/m3,but areated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain,main use silicon material (for example:flyash,sand,stone dust and others ),through making the material small for example sand,they can be used directly if has enough degree of small (for example fly ash.Mixing calcium material lime, cement water to a special slop,then add the aluminum dust and the additive.Make the aluminum dust and the special slop have a Chemical reflect.then produce Hydrogen to make the concrete slop to expanding or swell,foam.Next,put them into the curing room to concreting cutting steaming curing,last,there will bacome the light brick,the porous rate is 70-80%.



Feature of AAC:

1. Thermal Insulation
It has highest thermal rating in the industry….R30! Thus provides well insulated interiors, keeping out warm air in summer and cold air in winters.AAC reduces Air conditioning cost by 30%.
2. Sound proof
AAC wall has an excellent sound Transmission class (STC) ,rating of 44. Result: Virtually Soundproof Interiors!
3. Earthquake Resistant
Earthquake forces on structure are proportional to the weight of the building, hence AAC shows excellent resistant to earthquake forces. Regions of high seismic activity like Japan exclusively use AAC. It has been proven to withstand wind loads of category 5 tropical storms.
4. Floor Space Area
Use of thinner blocks (6" instead of 9" exterior walls) because of its excellent water barrier & insulation properties leads to an increase in floor space area between 3-5%.
5. Cost saving
Being lightweight AAC drastically reduces the dead weight of building, resulting into reduction in steel (up to 27%) and cement (up to 20%) structural cost saving.Being 8 times the size of a clay brick, AAC wall construction involves 1/3 the joints, thus an overall mortar saving up to 66%.
Its automatic manufacturing process gives AAC an exceptional dimensional accuracy & smooth surfaces, eliminating need of three-coat plaster walls and allows for a final 6 mm skim coat (putty/POP).
6. Fire Resistant
Best in class fire rating of 4 hours. The melting point of AAC is over 1600 ºc, more than twice the typical temperature in a building fire of 650 ºc.

AAC land and workshop require:

50000m3 to100000m3,workshop is 2000m2,the land is 8000m2.
150000m3,workshop is 2500m2,the land is 10000m2.
200000-300000 m3,workshop is 3000m2,the land is 15000m2.
Above please refer to ,the bigger the better.

Product Description:

Autoclave is key equipment which has a widely application in building material factory to autoclaved cure different kinds of building materials. It is also used in areas of chemical, textile, wood, Glass, Brick, metallurgy, Rubber, military industry. Convenient operation, security and reliable are its advantages.

Autoclave belongs to pressure vessel which has explosion risk. According to the supervision regulation on safety technology for pressure vessel on divide standard of pressure vessel, the product is part of first and second class pressure vessel. Before putting into operation, the end-user must register in the local boiler and pressure vessel safety supervision organization and acquire the operation permit, at the same time it must accept supervision and inspection.


Advantages of Autoclave of Olymspan


1. Patents we possess at present:

a) Autoclave of hydraulic automatic opening-door device (ZL 2011 2 0025592.4)
b) The pressure drainage device of autoclave (ZL 2011 2 0025595.8)
c) Posses autoclave of automatic door operator (ZL 2011 2 0025674.9)
d) Worktable of cutting kettle tooth (ZL 2011 2 0025738.5)
e) Electrical safety interlock device of autoclave (ZL 2011 2 0026871.2)
2. Material:
a) Q345R-GB713 of Hanggang in Hebei.
b) 16MnIIlevel of making flange forging
c) φ133×25 tube to make DN100 and the material is 20-GB9948.
3. Process:
a) After welding kettle door, it must proceed annealing heat treatment.
b) Polish toothed cutter of flange of autoclave body, and carry out magnetic particle testing.
c) Use double scale container board, and ensure the longitudinal joint of each section.
d) Carry out the physical and chemical test (stretch, impact), ensure its strength.
e) Welds are 100% X-ray detection, then carry out hydraulic test of 2.1MPa after passing. The whole process is complete inspected by CSEI factory inspection, and leave factory after stamp and signature .
4. Security Measures:(Triple Security)
a).Hand speed reducer installs mechanical interlocking, and we don't move when there's pressure in kettle.
b).Equip with manual limited safety interlocking device, stuck kettle manually, and when it opens , then we can open the door.
c).Equip with electric limited safety interlocking device,use cooperatively with manual limit, and connect with electric cabinet, rotating electrical ark with pressure and sound-light alarm.

Specifications:



Item

Type

Φ1.65m*L

Φ2m*L

Φ2.5m*L

Φ2.68m*L

Φ2.85m*L

Φ3m*L

Φ3.2m*L

Inner diameter

Ø 1.6m

Ø 2m

Ø 2.5m

Ø 2.68m

Ø 2.85m

Ø 3m

Ø 3.2m

Length

L

L

L

L

L

L

L

Designed pressure

1.6Mpa

1.6Mpa

1.6Mpa

1.6Mpa

1.6Mpa

1.6Mpa

1.6Mpa

Designed temperature


204℃


204℃


204℃


204℃


204℃


204℃


204℃

Max operation pressure

1.5Mpa

1.5Mpa

1.5Mpa

1.5Mpa

1.5Mpa

1.5Mpa

1.5Mpa

Max operation temperature

201℃

201℃

201℃

201℃

201℃

201℃

201℃

Medium

Saturated Steam

Rail distance / height

600mm/

150mm

600mm/

150mm

800mm/

200mm

800mm/

250mm

963mm/

280mm

1220mm/320mm

1220mm/

320mm

Corrosion allowance

2mm

2mm

2mm

2mm

2mm

2mm

2mm


Team

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